EML2322L – Design Report Grading Guidelines for TAs

 

Table of Contents

 

 

Purpose of this Document

Grading Philosophy

Cautions on Providing Feedback

Color Coding Legend

DR1 Grading Guidelines / Resources

DR2 Grading Guidelines / Resources

Final CAD Model Review

Motor Mount & Wheel Hub Drawing Review

DR3 Grading Guidelines / Resources

1.      Week Before DR3 First Submission / Design Review

2.      DR3 First Submission / Design Review

3.      DR3 Resubmission

DR4 Grading Guidelines / Resources

 

 


Purpose of this Document          [RETURN TO TOC]

 

The purpose of this document is to train all TAs in the correct and efficient grading of DML design reports.  Due to the large quantity of material, our high expectation for the quality of this work, and the unusually large number of TAs necessary to run DML, it is extremely important (and difficult!) to normalize grading among all TAs, regardless of their experience, personality, or skill level.  Therefore, we have compiled this document to clarify exactly how we want each TA to grade each assignment.  If anything in this document is unclear, or you believe you may have a suggestion for improvement (to the document or our currently process), please let Mike know, as that’s the best way that improvements can be made.

 


 

 

Design Report Grading Philosophy          [RETURN TO TOC]

 

There are two things we care about when assessing the quality of the work students submit (our 80/20 rule for grading):

  1. CONTENT [80%]
  2. FORMAT / GRAMMAR / SPELLING [20%]

 

As noted, we care much more about the CONTENT of the report than the FORMAT / GRAMMAR / SPELLING.  We care about the latter and should highlight mistakes we find and issue the noted deductions on each assignment grade sheet, but the CONTENT should always be much more important to us, because weaknesses, mistakes, and omissions of CONTENT are what typically jeopardize a group’s chance for success on the design project.

 


 

 

Cautions on Providing Feedback          [RETURN TO TOC]

 

Since it’s easy to sabotage the whole goal of providing trustworthy feedback to our group(s) if not done thoughtfully, here are few tips:

 

  1. Write neatly and legibly and avoid tiny or light writing.  If this is difficult for you, try harder and practice more frequently, because this is critical to your success as a TA and in many of your future roles.  You can also try writing in all caps to improve your clarity.
  2. Never deduct points for the same mistake in multiple grade sheet sections (i.e. if sketches are drawn on the wrong (front / dark) side of the page, make a comment under report clarity or report formatting, but don’t deduct points in both locations).
  3. Do not place sarcastic notes or images on the students’ reports unless you are grading their DR3R and you are CONFIDENT the students have grown to appreciate your humor.  But do not do this on their earlier reports, as some student don’t understand our humor (and can take offense) and other times it diminishes their trust in our abilities if we make comments like those and miss important content-related issues.
  4. When providing feedback to a team that did a lot of things wrong, I suggest trying the glow and grow method, which simply means begin by telling them one or two things they did well and then transition into the areas in which they need improvement.
  5. Finally, please be careful not to give excessive praises when grading, because that's really bad if you miss important errors made by the group.   So wait until you are confident you have done a thorough job assessing their work and providing helpful feedback before telling the group they did a strong job (if true) on the design report.

 


 

 

Color Coding Legend in this Document          [RETURN TO TOC]

 

The following color code is used in this grading guideline to separate the different types of linked documents:

 

green for checklists

brown for grading rubrics

brown w/yellow highlight for grade sheets

 


 

 

Design Report 1 Grading Guidelines / Resources          [RETURN TO TOC]

 

DR1 grading sets the expectations for the rest of the semester, so we need to start off strong by doing the following:

 

1.      Be familiar with the Design Project description.

2.      Thoroughly read the DR1 Checklist the students are given to follow (please open or print it while reviewing the rest of this section).

3.      Review a few of the Concept Generation examples so you see the type of work we show the students we expect on this assignment (and so you catch students that blatantly copy): Ex. 1, Ex. 2, Ex. 3

4.      Thoroughly read the DR1 Grading Rubric and DR1 Grade Sheet BEFORE beginning grading and understand the point value color coding on the grade sheet.  Positive point values in black (e.g. “2 pts”) denote the points the group (or student) is awarded for doing something completely correct.  Negative point values in red (e.g. “-1 pt) denote the maximum points deducted if that part of the assignment is incorrect or lacking sufficient detail.

5.      If something is very close to correct/perfect, just make a comment on the report/grade sheet, but issue no deduction.

6.      Take a photo of your completed grade sheet so you can compare it to the finalized copy handed back to the students after I review your comments and suggested point deductions.

7.      Please do your best to return the graded DR1 to my office within 72 hours so I can review and normalize all the report grading, remembering that this grading sets the students’ expectations for all DR grading in the course, so please be fair but thorough.  Once I have reviewed and normalized your grading, I will update the DR Grading Status Google Sheet linked in the DRT  letting your students know their DR1 is ready for pickup.

 

Common DR1 Mistakes / Weaknesses

1. Copying the example drawings provided on the website or in the lab

2. Failing to justify design decisions and material choices with background research

3. Not sketching real motors and instead showing representative rectangles

4. Not showing real attachment brackets/fasteners (motor mounts, wheel hubs, 80/20 brackets, …)

5. Selecting aluminum sheet metal (it’s more $$$, less weldable, and does not offer a significant weight savings)

6. Sketching on the dark side of the engineering or isometric paper, or sketching so lightly that it’s hard to see

7. Failing to include sketches of buckets/balls (items being manipulated) with dimensions

8. Rotating landscape sketches so they are upside down on the page (binder rings should always be at the top)

9. Missing detail views of each mechanism

10. Missing overall dimensions of robot

11. Not referencing each drawing figure in written description (it doesn’t belong if they have nothing to say about it)

12. Not making each sketch full page

13. Not using a ruler or other (non-electronic) drawing aids to help with neatness

 


 

 

Design Report 2 Grading Guidelines / Resources          [RETURN TO TOC]

 

It’s important to understand the grading sequence for DR2:

 

DR2 First Submission

 

1.      The DR2 Submission Instructions in the DRT explain EXACTLY what they are to do for the DR2 First Submission, which includes everything for the first two evaluation matrices (mobile platform and typically the object manipulator). Students must submit a minimum of two matrices for their first submission and a minimum of three matrices (but typically four) for their DR2 resubmission.

2.      We also give them a Concept Selection (DR2) Checklist, so please make sure you are EXTREMELY familiar with it before doing so!

3.      Read the DR2 (Concept Selection) Grading Tips document that highlights important points for grading this assignment.

4.      Read the BAD Training Matrix Example and complete the BAD Training Matrix Assessment to check if you’re ready for DR2 grading (these are very important training documents).

5.      Remember the 80/20 rule: highlight any format/grammar/spelling errors you find and note them on the report pages, but focus more on content: the quality and consistence of their objectives, supporting data, and conclusions.

6.      We normally begin grading these first two matrices at the end of lab with the students, but if it’s your first semester, or if you just prefer to grade without the students watching, feel free to tell them you will grade their DR2 in a timely fashion and end lab early (if you do this, however, you should use the rest of the lab block for grading).  As you grade your group’s DR2, please remember the most important goal is to provide helpful and valuable feedback.  Please do your best to complete your grading within 48 hours and make a note of having done so on the DR Grading Status Google Sheet.  It’s really important the students receive this feedback ASAP so they don’t blame us for holding them up.  If you are too busy to grade their DR2 in time, myself or another TA can do it for you.  We cannot expect more from the students during the upcoming DR2 Resubmission than we do when grading the first submission.

 

DR2 Resubmission

 

1.      Please begin by reading the Concept Selection (DR2 Resubmission) Instructions so you understand EXACTLY what they are to turn in for the DR2 Resubmission.

2.      Complete a new copy of the Concept Selection (DR2) Checklist for the student’s final DR2 submission.  Remember the 80/20 rule: highlight any format/grammar/spelling errors you find and note them on the report pages, but focus more on content: the quality and consistence of their objectives, supporting data, and conclusions, and whether they heeded your previous week’s feedback.

3.      Thoroughly read the DR2 Grading Rubric and DR2 Grade Sheet BEFORE beginning grading and understand the point value color coding on the grade sheet.  Positive point values in black (e.g. “2 pts”) denote the points the group is awarded for doing something completely correct.  Negative point values in red (e.g. “-1 pt) denote the maximum points deducted if that part of the assignment is incorrect or lacking sufficient detail.

4.      If something is very close to correct/perfect, just make a comment on the report/grade sheet, but issue no deduction.

5.      Remember we can comment on things we missed the previous week on their first two matrices (assuming they submitted the material for review), but we cannot make deductions since that’s our fault (and as long as we learn and it only happens once, it’s okay).

6.      Please do your best to return the graded DR2R to my office within 72 hours so I can review and normalize all the report grading.  As with DR1, I will update the DR Grading Status Google Sheet linked in the DRT  letting your students know when their DR2R is ready for pickup.

 

 

Common DR2 Mistakes / Weaknesses

1. Copying objective definitions and weighting factor justifications directly from the example

2. Failing to modify poor DR1 concepts so they could be tested and compared to the other teammates’ concepts

3. Failure to test other choices (like MP motor/wheel combos) when all members used similar parts

4. Failure to explain each value reported in the Robot Speed and Time Calculations spreadsheet

5. Failure to explain the calculations submitted in Appendix A

6. Failure to summarize what was learned from each test / experiment conducted for DR2

7. Inconsistent data reported in Appendix / report body / evaluation matrices

8. Inconsistent (aka non-normalized) data for quantitative assessments like cost and mfg. time)

9. Inconsistent or illogical use of sig. figs. in evaluation matrices

10. No delicious tacos, gyros, or pastries submitted to assist with DR2 final grading J

 

 


 

 

Final Design Checklist / CAD Model Review          [RETURN TO TOC]

 

Students are instructed to bring a COMPLETE assembly model for review.  This is our best opportunity to provide constructive feedback.  Evaluate completeness, functionality, and manufacturability.  We assign grades for this assignment using the Final Design Checklist / Grade Sheet [R], so make sure you are familiar with it.  ** PLEASE come prepared to push through the checklist SWIFTLY. **

 

 

Common CAD Model Weaknesses

1. Missing attachment brackets, or not enough brackets for structural rigidity (especially with lifting arms)

2. Using shady attachment methods when properly designed mounting brackets will work well (this is a course in traditional design and they should be using the knowledge presented in the design guides)

3. Inappropriate motors for larger torques, large bending moments on motor shafts (> peak rated torque), press fit motor hubs

4. Not using all provided motor mounting holes (except for large Globe motor, which only requires the use of two holes)

5. Incorrect or missing fasteners (especially common on motors (Entstorts: M6x1.0 screws & M8x1.25 nuts, Cytrons: M6x1.0 screws, Densos: M4x0.7 screws, Globe: M6x1.0 & ¼-20 x 1″ flat head screws, Molon: 10-32 UNF screws)), using the wrong fasteners (visually) out of laziness; not suppressing cosmetic threads

6. Failure to include necessary motor mounting accessories (plastic spacers for Densos, the M8x1.25 hex nuts for Entstorts, 4mm keys and snap rings for the Cytron motors, …)

7. Fasteners installed backwards or thru two pieces that are threaded (i.e. using nuts on the wheel attachment fasteners)

8. Threaded holes with less than 5 threads of engagement (especially for set screws)

9. Not using proper fasteners for attaching 1/8″ or thinner parts (i.e. sheetmetal) to 80/20 extrusion (regular 1/4-20 x ½” screws won’t work, you need ¼-20 x 3/8”)

10. Not checking if desired fasteners are commonly stocked in lab

11. Sheetmetal parts incorrectly made of aluminum (especially if it’s going to be welded), or not designing using tabs for easier manufacturing

12. Improper constraints in CAD model (try to move stuff around)

13. Failure to use subassemblies and descriptive part / file names

 

 


 

 

Motor Mount & Wheel Hub Drawing Review          [RETURN TO TOC]

 

Students are instructed to bring printed copies of these part drawings for critical review.  To be prepared, thoroughly review the drawings portion of the Detailed Design Checklist / DR3 Grade Sheet, the Dimensioning Rules Document, the Motor Mount, Wheel Hub, and Sheetmetal Design Guides, and the DFM Examples document so we can catch common mistakes.  ** NOTE: even if part drawings look perfect, ask several questions about each to make sure students didn’t copy an example without understanding; common weaknesses are summarized in the table below **

 

 

Common Motor Mount & Wheel Hub Drawing Weaknesses

1. Improper material type and thickness (3/16” thick and 2” diameter aluminum are typical for these parts)

2. Complex geometry or design features like curves and fillets, or mirror image parts

3. Incorrect tap drill and clearance hole sizes (i.e. not using Tap Drill Chart)

4. Inappropriate tolerances for important and non-important features

5. Incorrect clearance hole size for Denso motor shaft (requires ¾” hole)

6. Designing a press fits on motor hubs, or designing close fit motor shaft clearance fits with more than 0.002″ allowance

7. Incorrect geometry for Entstort motor hub or Cytron wheel hub (these designs work and students should understand and use them)

8. Incorrect surface finish specs (finishing unimportant surfs, not finishing important ones)

9. Failure to use course drawing template

10. Inconsistent or missing drawing notes

11. General drawing clarity / quality (i.e. is it neat and concise); black (not gray) lines; SW watermark in page border (if present at all)

 

 


 

 

Design Report 3 Grading Guidelines / Resources          [RETURN TO TOC]

 

Grading for DR3 is broken down into three stages:

 

Week Before DR3 First Submission / Design Review          [RETURN TO TOC]

 

1.      Closely review the DFM Examples document for examples of poorly designed and detailed parts.

2.      Closely review the Final Design Checklist before your first lab.

3.      Complete a Final Design Checklist for your group’s design during lab.

 

DR3 First Submission / Design Review          [RETURN TO TOC]

 

1.      Review the Design Review Keynotes.  Our job during the design review is to critically review each group’s complete DR3 to ensure they have everything necessary to construct their designs using lab resources.  Stated another way: could another group correctly manufacture and assemble your group’s complete design without further communication beyond the material submitted in DR3?  Please make notes on the report pages so we know what suggestions you made to the group and which they heeded in next week’s DR3 resubmission.  But do NOT take notes for your group, they should all write down everything you say.

2.      Closely review the Assembly drawings and BOM example the students are to follow, as well as the NEW Assembly Drawing Organization and Dimensioning document the students are given for guidance.

3.      Closely review the Dimensioning Rules document so you can quickly catch these types of errors.

4.      Closely review the DFM Examples document for examples of poorly designed and detailed parts.

5.      Closely review the Common Design Review Mistakes document, which is a great way to prepare for the design review.

6.      Closely review the Detailed Design (DR3) Checklist.

7.      Complete a Detailed Design (DR3) Checklist during lab and assign a grade.  If a RARE circumstance occurs or this is your first semester grading, you are welcome to hold onto the group’s DR3 for up to 24 hours, but at that point you must have it returned and e-mail them informing them.

 

 


 

 

DR3 Resubmission          [RETURN TO TOC]

 

1.      Review the Common Design Review Mistakes document one more time.

2.      Complete another Detailed Design (DR3) Checklist and assign a grade.

3.      Thoroughly read the DR3 / 3R Grading Rubric and DR3 Grade Sheet BEFORE beginning grading.

4.      Please do your best to return the graded DR3R to my office within 72 hours so I can review and normalize all the report grading.  As with DR1, I will update the DR Grading Status Google Sheet linked in the DRT  letting your students know when their DR3R is ready for pickup.

 


 

 

Design Report 4 Grading Guidelines / Resources          [RETURN TO TOC]

 

This is by far the easiest report of the semester to grade!

 

1.      Read the DR4 Grading Rubric and DR4 Grade Sheet BEFORE beginning grading.

2.      Skim the material while completing the grade sheet.  The students have worked very hard up to this point, so be lenient with deductions.  I typically spend < 15min on each group’s DR4.